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Impact High

Integration of artificial intelligence and real-time sensors is optimizing leaching and electrowinning processes, reducing operational costs by up to 35%.

readTSF Technical Team
DigitalizationAutomationIoTArtificial Intelligence

The Digital Revolution in Hydrometallurgy

SX-EW plants are experiencing an unprecedented transformation. The combination of IoT sensors, real-time data analysis, and artificial intelligence is redefining what's possible in operational efficiency.

35%
Cost Reduction
Savings in operational costs through advanced automation
28%
Efficiency Improvement
Efficiency increase with real-time monitoring
45%
Less Downtime
Reduction in downtime through failure prediction
80%
2026 Adoption
Operations that will have some level of automation

Key Technologies

The most impactful innovations include:

  • In-line phase sensors - Continuous monitoring of organic/aqueous separation
  • Predictive algorithms - Anticipate solvent degradation before it affects production
  • Modular EW cells - Enable rapid scaling and maintenance without total shutdown
  • Digital twins - Process simulation for optimization without operational risk

Integration with Mobile Services

Automation doesn't replace the need for specialized services - it complements them. Sensor data can identify when organic needs treatment, when cells require cleaning, or when clarification is losing efficiency.

The most advanced plants are integrating automatic alerts with service providers, enabling preventive deployment of mobile equipment before problems affect production.

Conclusion

AI and automation are not the future - they are the present. Operations that don't adopt these technologies will be at a competitive disadvantage. But technology alone is not enough; it must be combined with operational response capability to maximize its value.

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