Data Analytics

Optimize your SX circuit speedwith phase separation control

Phase Separation Time (PST) indicates how quickly organic and aqueous separate. High PST means persistent emulsions that reduce capacity and cause entrainment.

Detect degradation 2-3 weeks early
Optimize mixer-settler speed
Eliminate emergency stops from separation issues
Quality control of sludge and emulsions
Separation Time
153
seconds
Organic Continuity70s
Aqueous Continuity92s
0sMaximum allowed: 120s
Within spec
Continuous monitoring
0%
PST reduction achieved
2-3
Weeks of anticipation
0
Emergency stops
24/7
Monitoring available
Why PST Matters

Phase separation speed drives circuit efficiency

PST directly indicates how well your organic and aqueous phases separate. Tracking it lets you optimize throughput, plan treatments proactively, and maintain peak circuit performance.

Separation efficiency

Optimal PST (<120 seconds) ensures maximum settler capacity and throughput.

Emulsion control

Monitoring PST helps you manage emulsion tendency and maintain clean separation.

Throughput optimization

Lower PST means faster cycles and higher circuit capacity.

Phase Separation Time Scale

Optimal<120 segundos
Warning120-200 segundos
Critical>200 segundos
Emergency>400 segundos

PST is a leading indicator

PST trends give you early visibility to optimize treatment timing.

Our Service

Professional PST analysis for optimized separation

We measure separation time in both continuities (organic and aqueous) to give you a complete view of phase behavior.

Early warning

Detect separation problems 2-3 weeks before they affect production.

2-3 wks
typical anticipation

Optimized speed

Adjust mixer-settler parameters for maximum efficiency.

-65%
PST reduction achieved

Zero stops

Eliminate emergency shutdowns from phase separation problems.

0
stops/year
How It Works

Standardized separation time measurement

Measurement protocol delivering comparable and actionable results for your operation.

1

Controlled Sampling

We take samples of loaded and stripped organic under standardized conditions.

2

Dual Measurement

We measure PST in organic and aqueous continuity for complete visibility.

3

Comparative Analysis

We compare with historical data and industry benchmarks to evaluate status.

4

Action Plan

We recommend specific actions: filtration, chemical treatment or operational adjustments.

2x
Dual measurement
Organic + aqueous continuity
Weekly
Suggested frequency
For continuous preventive control
Historical
Trend analysis
Evolution tracking over time

Industry applications

PST is critical in any solvent extraction process where phase separation determines efficiency.

Copper SX/EW
Cu

Copper SX/EW

Circuits where separation speed determines production capacity.

Maximizes mixer-settler throughput
Zinc SX
Zn

Zinc SX

Purification processes where emulsions affect product quality.

Eliminates emulsion contamination
Lithium SX
Li

Lithium SX

Extraction where clean separation is critical for selectivity.

Maintains extraction selectivity

Integral Organic Control

IFT + PST = Complete visibility

Optimal separation

Get professional PST analysis

Expert measurement and insights to optimize your circuit's separation performance.

Results in 48 hours. No commitment.